Whirling Machine for Screw Pumps Rotor in Oil Industry

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Warranty: 13months
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Plant Area
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  • Whirling Machine for Screw Pumps Rotor in Oil Industry
  • Whirling Machine for Screw Pumps Rotor in Oil Industry
  • Whirling Machine for Screw Pumps Rotor in Oil Industry
  • Whirling Machine for Screw Pumps Rotor in Oil Industry
  • Whirling Machine for Screw Pumps Rotor in Oil Industry
  • Whirling Machine for Screw Pumps Rotor in Oil Industry
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Basic Info.

Model NO.
PH100-4000
Application
Metal
Process Usage
CNC Non-Conventional Machine Tools, Metal-Forming CNC Machine Tools
Movement Method
Contour Control
Control Method
Closed-Loop Control
Numerical Control
CNC/MNC
Processing Precision
0.01~0.02(mm)
Performance Classification
High-End CNC Machine Tools
Certification
GS, CE, ISO 9001
Condition
New
Controller
Siemens
Transport Package
Plywood Case
Specification
4000*2200*2500
Trademark
ubright
Origin
Cn
HS Code
8459619000
Production Capacity
400sets/Year

Packaging & Delivery

Package Size
7000.00cm * 2400.00cm * 2500.00cm
Package Gross Weight
80000.000kg

Product Description

     Whirling Machine for Screw Pumps Rotor in Oil Industry








PH-100 CNC Whirling Machine


 

PH-100 CNC Whirling Machine

 

The PH-100 CNC Whirling Machine, produced by Sunrise Mechatronic Technology Co., Ltd., is a state-of-the-art fourth generation spiral groove CNC milling machine. It has been designed and manufactured based on our extensive experience in complex special-shaped surface processing, catering to the market demands and development needs.

 

This machine is primarily used for processing the multiple-thread spiral flutes of the rotator and stator core of down-hole drill motors. Its advanced technology and precision ensure high-quality and efficient production.

 

Key Features:

 

  • Fourth generation spiral groove CNC milling machine

  • Designed and produced by Sunrise Mechatronic Technology Co., Ltd.

  • Based on years of experience in complex special-shaped surface processing

  • Meets market demands and development needs

  • Used for processing down-hole drill motor's rotator and stator core multiple-thread spiral flute

  • Advanced technology for high-quality and efficient production


  •  
 

Specifications:

 

  • Manufacturer: Sunrise Mechatronic Technology Co., Ltd.

  • Model: PH-100

  • Machine Type: CNC Whirling Machine


  •  



                 

Product Image:




Whirling Machine for Screw Pumps Rotor in Oil Industry
 

Internal Whirling Head

 

Introducing the Siemens Controlled CNC Whirling Machine for Rotor Pump by Sunrise Mechatronic Technology Co., Ltd. This advanced CNC machine is specifically designed for precision whirling of rotor pumps in the oil industry. With its controlled whirling capabilities and CNC technology, it ensures efficient and accurate processing of cavity pumps. Experience superior performance with this CNC whirling lathe, perfect for rotor pump processing.

 Whirling Machine for Screw Pumps Rotor in Oil Industry





Siemens Controlled CNC Whirling Machine for Rotor Pump

 

Siemens Controlled CNC Whirling Machine for Rotor Pump

 

Discover our high-performance CNC whirling machine designed specifically for rotor pump processing. With precision control and advanced technology, this machine, manufactured by Sunrise Mechatronic Technology Co., Ltd., is perfect for the oil industry and other applications.

 

Experience efficient and accurate whirling with our Siemens controlled CNC whirling machine. The machine is equipped with state-of-the-art Siemens controls, ensuring precise control over the whirling process. This allows for high-performance and reliable results, meeting the demands of the oil industry and other industries.

 

Our CNC whirling machine is designed to provide exceptional performance and accuracy. It utilizes advanced technology to deliver efficient and precise whirling, ensuring optimal results for rotor pump processing. With its high-performance capabilities, this machine is a valuable asset for any production line.

 

Choose our Siemens controlled CNC whirling machine for reliable and efficient rotor pump processing. Experience the benefits of precision control and advanced technology, allowing you to achieve accurate and high-quality results. Trust Sunrise Mechatronic Technology Co., Ltd. for all your CNC whirling machine needs.



      Whirling Machine for Screw Pumps Rotor in Oil Industry




 


 


CNC Spiral Groove Milling Machine

 

CNC Spiral Groove Milling Machine

 

Introducing the High-Precision CNC Whirling Lathe for Rotor Pump in the Oil Industry by Sunrise Mechatronic Technology Co., Ltd. This controlled CNC whirling machine is specifically designed for cavity pump processing, offering precision and efficiency. With Siemens CNC technology, it ensures accurate and reliable results. Ideal for manufacturing rotor pumps in the oil sector, this CNC milling machine is perfect for whirling rotor pumps and screw pumps. Experience high precision and quality with this advanced CNC lathe machine.



   

Product Description

 





CNC Spiral Groove Milling Machine - Product Description

 

CNC Spiral Groove Milling Machine

 

The CNC Spiral Groove Milling Machine, developed by Sunrise Mechatronic Technology Co., Ltd., offers a range of advantages that cater to the reading habits of English-speaking natives. With its high rigidity overall inclined bed, made of HT300 material, this machine tool provides better cross-sectional shape, larger cross-sectional area, and high rigidity, ensuring strong anti-vibration and deformation abilities. The smooth chip removal and convenient operation enhance the machining stability of the machine tool.

 

Featuring a high-precision support rest, the CNC Spiral Groove Milling Machine utilizes a high-precision lead screw as the center centering element of the v-clamp, ensuring accurate centering and excellent stability.

 

Equipped with special screw CAM programming software, which has independent intellectual property rights, this machine tool automatically compiles the processing program using the space envelope theory. The software offers simple operation, high precision, and the flexibility to manually change data points, making it easier to develop new products. The software is patented.

 

The CNC Spiral Groove Milling Machine also incorporates an automatic tracking function, allowing the machine tool to intelligently find the original cutting path when powered on again. This feature solves the operator's most challenging operation problem during the milling process.

 

With a multi-axis CNC system, this machine tool enables four-axis linkage function and utilizes spindle servo motor and milling head swing servo control.

 

The second development of the CNC system enables real-time monitoring of the operation status of each axis during the machining process. This feature helps identify any machining or machine tool abnormalities promptly, preventing production accidents.

 

Designed with a large arc, transparent, and full protective structure, the CNC Spiral Groove Milling Machine offers a fashionable and clean environment.

 

Furthermore, Sunrise Mechatronic Technology Co., Ltd. has collaborated with renowned companies like SEEPEX from Germany, receiving valuable opinions that have greatly improved the manufacturing accuracy of their machine tools. The company's cooperation with China Lanzhou Branch of NETZSCH Pump of Germany represents international recognition of the CNC Spiral Groove Milling Machine's precision, efficiency, and other processing indicators.

 

Main Technical Parameters and Configuration

 

For detailed technical parameters and configuration information, please refer to the provided reference information.



                     

Items

Content

Unit

 

Size of Machine
()
From the front of machine's chuck to tailstock's tip, cusp's maximum distance
mm 2000-9000

Size of work-piece
  
Length of work piece
mm 2000-9000
  
Max milling length
mm 2000-8000
  
Dias of work piece to be milled
mm 20~320

thread pitch
mm >70

Direction of turning of screw
 
Random

Bed
   
Slide rail span
mm 910
 
Slide rail tilting angle
Deg. 45°

Milling head Outside
  
Milling head spindle specifications
  50#

Brand of main shaft bearing
  NSK

Cutter type
 
Clamping blade carbide disc cutter
()
Cutter head diameter(Two-set)
mm 290(homemade)

Number of cutter heads
  24

Brand of cutter blade
 
SANDVIK

Specifications of cutter blade
  VBMT160412

Speed of milling head (step less)
r/min 0~300

Drive motor power
KW 15kw

Speed of milling head (step less)
r/min 0~300
  
Max swing angle of milling head
Deg. ±6
  
Milling head angular resolution
Deg. 0.001°

Tailstock
  
Tail machine structure
 
Within hydraulic
  
Tail locked structure
 
Hydraulic
  
Sleeve drive mode
 
Hydraulic
  
Diameter of tailstock bushing
mm 140
  
Bore taper of tailstock bushing
  6#
Morse 6#
  
Travel of tailstock bushing
mm 275

Servo control axis
(X)Horizontal slide (X axis),
(Y)chuck rotation (Y axis),
(Z)longitudinal bed saddle (Z axis)
(A)milling head swinging (A axis)
  4

CNC
4
4-axis controlling
   6
SIEMENS CNC 6-axis system

Transmission form
  USB CF
USB CF Card Net cable

(X)
Horizontal slide
(X axis)
    
Slide motor torque
N·m 27
  
In rapid speed. Skateboards
mm/min 4000
X   
CNC X axis resolution
mm 0.001
       
brand of ball screw
 
made in China
()   
The ball screw diameter(Protection)
in
mm
Ø2.480×0.315
Ø63×8
 
Skateboarding direction and horizontal Angle
Deg. 45°
  
Slide guide span
mm 396

Slide rail system matching form
  Cast-iron guide/anti-wear soft tape
(Y)
Headstock(Y axis)
 
Y  
Y axis motor torque
N·m 37
Y      
Y axis fast to speed
r/min 30
Y            
Spindle nose of Y axis
  A15
Y         
Spindle bore of Y axis
mm 185
(Y)
Chuck rotation(Y axis) drive form
  /
Worm and worm wheel

Chuck specification
mm Ø320
Ø320 Four jaw chuck
Y           
Spindle speed of Y axis
r/min 0~10
Y/         Y axis Unit one revolution Unit/r 100
Y CNC Y axis resolution Unit 0.001

(Z)
Longitudinal bed saddle
(Z axis)

Bed saddle motor torque
N·m 27
  
The saddle bed in rapid speed
mm/min 5000
Z   
CNC Z axis resolution
mm
0.001
          
brand of ball screw
 
made in China
()   
The ball screw diameter(Protection)
mm Ø80×16

Slide rail system matching form
  /
 
(A)
Milling head swinging
(A axis)
  
Bed saddle motor torque
N·m 11
(A)
Milling head swinging transmission (A axis)
  /
Worm and worm wheel
A    CNC A axis resolution Deg. 0.001
(A)   
Milling head swinging(A axis)
Deg. ±6

Follower rest
  
Gripping range of follower rest
mm
Ø40400

chucking power
KN 11.5
  
Driving mode
    
Hydraulic
  
Synchronous mode
 
The ball screw

Center rest

Range of diameter of work-piece
mm Ø40~Ø300

Used to support work-piece
   
  
Driving mode
 
hand movement
 
Tool sets

Used to adjust the cutter
    
homemade

Worktable
   
Move over the full length of the machine

hydraulic system

brand of Hydraulic pump
 
Rexroth

brand of hydraulic valve
 
Rexroth

Intermittent lubrication system
    
Intermittent lubrication pump
 
HERG
  
Intermittent lubrication pump Type
  VERSAIII~18226A~1
  
Intermittent lubrication pump Voltage
V 220

Intermittent lubrication pump Capacity
L 4
 
Intermittent lubrication pump Max.pressure
Mpa 2.5

Chip removal
  
Chip removal Type
     
Chain plate

Chip removal truck
   
  
Chip removal Power
HP
kW
1.006
0.75
  
Chip removal Speed
mm/min 3000
  
Chip removal Throughput
ft3/h
L/h
23
650

electrical system

air switch
 
SIEMENS

Definite Purpose Contactor
 
SIEMENS

electric relay
 
Panasonic

Machine protection
  
Form
 
The protective

Model
 
Arc transparent glass

Color
  &&
Blue&white&black

leveling device

Cast iron parallels and adjustable foot-screw
 
Homemade

(××)

Overall dimensions
 of the machine
(L×W×H)

Without Control console
mm
12700×2550×2500
 

With Control console

mm
12700×2950×2500
(,)
Weight of the machine (not including electric, chip conveyor and cooling tank)

kg

22000
CAM

CAM software system
CNC
Automatic generate polishing machine's CNC processor
  ,
Independent R & D,
English interface

Power Supply

Three-phase five little system
  ++
Three live wire + 0 wire + ground wire

Working Voltage
V 380

Control voltage
V 24

power
KW 28



  

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