Automated Multi-Station Heading Machine for Batch Production of Elevator Bolts

• Customization: Available
• After-sales Service: Provide
• Warranty: 1 Year
• Model NO.: UH500
• Application: Metal
• Process Usage: Metal-Cutting CNC Machine Tools
• Movement Method: Contour Control
• Control Method: Closed-Loop Control
• Numerical Control: CNC/MNC
• Processing Precision: 0.03~0.04(mm)
• Performance Classification: High-End CNC Machine Tools
• Certification: CE, ISO 9001
• Condition: New
• Transport Package: Standard Export Package
• Trademark: UBRIGHT
• Origin: Cn
• HS Code: 8461300000
• Production Capacity: 100 Set

Product Description

Machine Introduction

The UH500 is a high-precision, automated multi-station heading machine specially designed for elevator guide plate bolts. The equipment is controlled by Mitsubishi PLC and equipped with an automatic feeding system, heating furnace, pneumatic manipulator, etc., realizing fully automated production from raw materials to finished products. Its core advantages are as follows:

 

1. High degree of automation: The fully automated process from raw materials to finished products reduces labor costs.
2. High precision: Mitsubishi PLC control ensures high precision and consistency of products.
3. High efficiency: The production cycle is 9-11 seconds per piece, improving efficiency by 300%.
4. Stability and reliability: High-quality components are adopted to ensure the stability and reliability of the equipment.

 

Key Points by Segment

 

• Automatic Feeding: Operators manually place raw materials into the feeder hopper, and the automatic feeder axially pushes the bar stock into the electric furnace for heating one by one.
• Heating: After heating is completed, the second batch of materials fed by the feeder pushes the heated bar stock out of the furnace.
• Material Retrieval: An inclined-arm pneumatic manipulator retrieves the material and places the bar stock into the heading machine.
• Multi-station Heading: The clamping cylinder fixes the raw material, and the heading cylinder performs three-stage heading (material gathering → rough forming → finish forming).
• Die Changing: The servo motor enables automatic die changing to ensure high-efficiency production.
• Finished Product Output: Finished products are automatically discharged to realize continuous production.

 

Customer Cases

 

• Elevator Guide Plate Bolt Production: Specially designed for the production of elevator guide plate bolts, ensuring high precision and consistency of products.
• Fastener Production: Suitable for manufacturing a wide range of high-strength fasteners.
• Legacy Production Line Upgrade: Featuring a compact structure, the equipment can be quickly integrated into legacy production lines to improve overall efficiency.
• High-Volume Production: Ideal for high-volume production scenarios, contributing to significant cost reduction.

 

Parameters and Configuration

 

Category	Serial No.	Name	Model	Quantity	Remarks
Hydraulic Part	1	Pier Head Cylinder (Parent-Child Cylinder)	500*400	2	Main cylinder thrust: 500 tons (forming); Sub-cylinder thrust: 40 tons (material gathering)
Hydraulic Part	2	Automated Loading System	Customized	1	Realizes automatic loading, heating, and material picking by robot arm
Hydraulic Part	3	5-axis/Multi-axis Control	UH500	1	Used for automatic mold change and positioning
Electrical Part	1	PLC	Mitsubishi fx3u48mt	1	Overall machine control
Electrical Part	2	HMI	Kunlun Tongtai 7022ew	1	Operation interface
Electrical Part	3	Servo Motor	Xinjie DS3-130	2	Mold change slide movement; 2.6kw
Other Parts	1	Pneumatic Robot Arm	Customized	1	Material picking
Other Parts	2	Heating Furnace	Customized	1	Heats bar material