High-Performance Cross Wedge Rolling Mill - D46-1000 (Heavy Type)

• Customization: Available
• After-sales Service: Provide
• Warranty: One Year
• Model NO.: D46-300
• Roller Number: Universal
• Layout: Staggered
• Type: Hot Rolling Mill
• Max Rod Dia: 32mm
• Max Rolling Length: 260mm
• Mould Width: 400mm
• Rolling Diameter: 240mm
• Transport Package: Plywood Case
• Trademark: ubright
• Origin: Cn
• Production Capacity: 100 Sets/Month

Product Description

Product display

Cross wedge rolling refers to the continuous local deformation of the cylindrical billet between the dies of two rolls, which results in the shape of the workpiece and the bottom of the die Partial grooves have the same shape. The type module is mounted on a roller and rotates in the same direction under the drive of the roller to drive the round billet Rotating in the opposite direction, the billet compresses and deforms in the radial direction of the wedge. The shape of the rolled workpiece and the bottom groove of the die Consistent.

Machine Feature:
The working environment has been improved: Because there is no impact and little noise in the process of cross wedge rolling, its working environment has been greatly improved.
High production efficiency: It is usually 2-5 times more than other processes. One or two pieces can be designed according to the different work pieces.
Good product quality: The metal fiber streamline of cross wedge rolled piece is continuously distributed along the product shape, and the grain size is further refined, so its synthesis machine Mechanical performance is better, the product accuracy is also high.
High material utilization rate: Because the shape of the rolled workpiece is consistent with the shape of the groove at the bottom of the die, the size of the workpiece can be well controlled to improve the material utilization rate. The general material utilization ratio is relative to this He improved traditional techniques by 10-30%.
High degree of automation: The feeding, forming, surface finishing and finally rolling forming of the workpiece are all completed by the machine automatically, without human operation.
Improve the life of forging die: The general accuracy of the cross wedge mill can be controlled in about ±1mm. And the consistency of the workpiece is high. The uniform force on the regular forging die improves the service life of the forging die

Product Paramenters

Parameters	D46-300	D46-400	D46-500	D46-630	D46-800
Max rod dia	32 mm	45 mm	55 mm	65 mm	85 mm
Max rolling length	260 mm	300 mm	400 mm	500 mm	600 mm
Reduction rate of primary section of rolled piece	<75 %	<75 %	<75 %	<75 %	<75 %
Normal rolling temperature	1050-1150 °C	1050-1150 ºC	1050-1150 ºC	1050-1150 ºC	1050-1150 ºC
Outside diameter of die sleeve	320 mm	400 mm	500 mm	630 mm	800 mm
Mould width	400 mm	500 mm	500 mm	600 mm	900 mm
Rolling diameter	240 mm	320 mm	400 mm	500 mm	640 mm
The length of the rolling	450 mm	500 mm	500 mm	600 mm	900 mm
Rolling speed	28 r/min	25 r/min	15 r/min	12 r/min	7-9 r/min
Radial adjustment of upper roll	±15 mm	±15 mm	±25 mm	±30 mm	±35 mm
Axial adjustment of rolling roll	±6 mm	±8 mm	±10 mm	±10 mm	±10 mm
Roll phase adjustment Angle	± 3 °	± 3 °	± 3 °	± 3 °	± 3 °
Adjustment of guide plate up and down	±15 mm	±20 mm	±20 mm	±30 mm	±35 mm
Adjustment of guide plate front and back	20 mm	30 mm	30 mm	30 mm	30 mm
AC motor	Y160L-4	Y180L-4	Y225M-6	Y280S-6	Y315S-6
Power	15 KW	22 KW	30 KW	37 KW	55 KW
Speed	1450 r/min	1450 r/min	970r/min	970 r/min	970 r/min
Gear box	DH300	DH400	DH500	DH630	DH800
Reducer transmission ratio	19.89:1	25.39:1	32.8:1	33.8:1	63.5:1
Dimention(L/W/H)	1900×1170×	2000×1420	2500×1600	3800×1750	4420×2200
	1600 mm	×1670 mm	×2100 mm	×2650 mm	×3100 mm

Parameters	D46-1000	D46-1000(Heavy type)	D46-1200	D46-1200(Heavy type)	D46-1400
Max rod dia	100 mm	110 mm	120 mm	130 mm	150 mm
Max rolling length	900 mm	900 mm	1000 mm	1000 mm	1150 mm
Reduction rate of primary section of rolled piece	<75 %	<75 %	<75 %	<75 %	<75 %
Normal rolling temperature	1050-1150 ºC	1050-1150 ºC	1050-1150 ºC	1050-1150°C	1050-1150°C
Outside diameter of die sleeve	1000 mm	1000 mm	1200 mm	1200 mm	1400 mm
Mould width	1000 mm	1000 mm	1200 mm	1200 mm	1200 mm
Rolling diameter	800 mm	800 mm	1000 mm	1000 mm	1100 mm
The length of the rolling	1000 mm	1000 mm	1200 mm	1200 mm	1200 mm
Rolling speed	4-6 r/min	4-6 r/min	3.5-4.3 r/min	3.5-4.3 r/min	4 r/min
Radial adjustment of upper roll	±50 mm	±50 mm	±55 mm	±55 mm	±65 mm
Axial adjustment of rolling roll	±10 mm	±10 mm	±10 mm	±10 mm	±10 mm
Roll phase adjustment Angle	± 3 °	± 3 °	± 3 °	± 3 °	± 3 °
Adjustment of guide plate up and down	±45 mm	±45 mm	±50 mm	±50 mm	±40 mm
Adjustment of guide plate front and back	40 mm	40 mm	40 mm	40 mm	50 mm
AC motor	Y315L1~6	Y315L2~6	Y315L2-6	Y355M1-6	Y355M2-6
Power	110 KW	132 KW	132 KW	160 KW	185 KW
Speed	970 r/min	970 r/min	970 r/min	970 r/min	970 r/min
Gear box	DH1000	DH1100	DH1200	DH1300	DH1400
Reducer transmission ratio	50:01:00	50:01:00	78.8:1	78.8:1	82.5:1
Dimention(L/W/H)	5830×2750	5830×2750	6550×2800	6550×2800	6800×3000
	×3950 mm	×3950 mm	×4500 mm	×4500 mm	×5000 mm