Precision Hydraulic Slotting Machine for Efficient Metal Cutting

• Customization: Available
• After-sales Service: Provide
• Warranty: 1 Year
• Model NO.: BY5032E
• Transport Package: Plywood Case
• Specification: 1717× 1221 × 1885 mm
• Trademark: ubright
• Origin: Cn
• HS Code: 8461202000
• Production Capacity: 400sets/Year

Product Description

Machine Picture

Machine Introduction

This machine tool is used for slotting the planes, formed surfaces (including curved surfaces) and keyways of various parts, and can also slot workpieces such as molds with an inclination within the range of 0 to 10 degrees. It is suitable for single-piece or small-batch production.

The worktable of the machine tool has three different directions of feed (longitudinal, transverse and rotary), so the workpiece can be continuously processed on several surfaces on the machine tool after being clamped once. The machine tool is equipped with a hydraulic transmission mechanism for the reciprocating motion of the ram and a hydraulic feeding device for the worktable. The speed of the ram remains constant during each stroke, and both the speed of the ram movement and the movement of the worktable can be steplessly adjusted.

The hydraulic console has a reversing mechanism for supplying oil to the ram for reversing. In addition to hydraulic and manual feeding, the worktable also has a rapid movement in the longitudinal, transverse and rotary directions driven by a separate motor. For the slotting machine using hydraulic feeding, the feeding occurs at the moment when the work is completed and returns, so it is superior to the drum feeding used in mechanical slotting machines.

 

Machine Features

Compared with traditional mechanical slotting machines:

1.The hydraulic drive is equipped with a safety valve to achieve overload protection. When overloaded, the overload protection function comes into play, thus ensuring safe production, which cannot be achieved by mechanical slotting machines.

2.The main movement of the hydraulic slotting machine operates in oil, allowing all lubricating surfaces of the machine tool to be self-lubricated. This greatly extends the service life of the machine tool and reduces production costs.

3.The hydraulic slotting machine adopts stepless speed regulation during operation, and it runs more stably especially at low speeds, which cannot be achieved by mechanical slotting machines.

4.The hydraulic automatic tool lifting is reliable, and the tool is not easily worn, thus improving the service life of the tool. The hydraulic automatic clamping mechanism clamps the tool holder through the oil cylinder, preventing the tool shank from being too heavy and causing the tool to yield. Therefore, the surface finish and accuracy of the workpiece are improved during the machining process.

5.The tool feeding mechanism is completed before operation. It is directly supplied with oil by the tool feeding oil pump, which greatly improves the tool feeding accuracy.

6.The tool feeding amount of the hydraulic slotting machine can be adjusted steplessly, which is very convenient to operate and ensures stable feeding.

7.The hydraulic slotting machine has a small transmission volume, is easy to install, and is easy to realize various complex technological operations.

8.The hydraulic slotting machine runs smoothly, and the noise is below 70 decibels.

9.The hydraulic slotting machine can adjust the angle from 0 to 10°, which cannot be achieved by mechanical slotting machines.

10.The stroke is adjusted by the dog, making it quite convenient to adjust the stroke and change the working direction during the operation process.

11.The hydraulic slotting machine has a strong cutting force, which can reach 16.6KN (1.66 tons), while the mechanical slotting machine of the same model can only reach 8KN (0.8 tons).

 

Machine Specifications

 

Description			BY5032E		BY5040E		Unit
Max.stroke length of ram			320		400		mm
Min.stroke length of ram			125		125		mm
Max.slotting length			320		400		mm
Distance of vertical adjust of ram			340		450		mm
Extreme high speed for work stroke of ram			22		22		m/min
Extreme low speed for work stroke of ram			5		5		m/min
Speed ratio of work stroke and return stroke of ram			1:1.53		1:1.53
Speed adjust for work stroke			Stepless		Stepless
Max.slotting force			16.6		16.6		KN
Distance from tool holding surface to column front			620		680		mm
Distance from worktable surface to underside of slide rack			470		550		mm
Max.longitudinal travel of worktable			545		560		mm
Max.transverse travel of worktable			600		620		mm
Diameter of worktable			φ630		φ730		mm
Inclination of ram			00-10		00-10		(°)
Feed range of worktable in longitudinal &transverse direction			0.054-1.24		0.054-1.24		mm
Rotary feed range of worktable			0.035-0.805		0.035-0.805		°)
Max size of slotting tool (Length×High)			25×40		25×40		mm
Max loading weight on worktable			500		800		kg
T-slot width in the center of worktable			18H8		18H8		mm
Power supply of main electric motor			5.5		5.5		KW
Power of motor for rapid traverse			0.75		0.75		KW
Net weight (approx)			2900		3500		kg
Dimensions of machine tool (Length×Width×High)			2624×1405×2505		2624×1405×2550		mm

Working Accuracy

  

Flatness of machined surface on tested workpiece				0.015		0.02		mm
Verticality of machined surface on tested workpiece				0.02		0.025		mm
Verticality of machined side surface on tested workpiece against base				0.02		0.025		mm
Surface roughness on tested workpiece				6.3/		6.3