High-Precision CNC Whirling Machine for Screw Pump Rotor

• Customization: Available
• After-sales Service: Provided
• Warranty: 13months
• Model NO.: PH100
• Application: Metal
• Process Usage: CNC Non-Conventional Machine Tools, Metal-Forming CNC Machine Tools
• Movement Method: Contour Control
• Control Method: Closed-Loop Control
• Numerical Control: CNC/MNC
• Processing Precision: 0.01~0.02(mm)
• Performance Classification: High-End CNC Machine Tools
• Certification: GS, CE, ISO 9001
• Condition: New
• Controller: Siemens
• Transport Package: Plywood Case
• Specification: 6000*2200*2500
• Trademark: ubright
• Origin: Cn
• HS Code: 8459619000
• Production Capacity: 400sets/Year
• Package Size: 7000.00cm * 2400.00cm * 2500.00cm
• Package Gross Weight: 80000.000kg

Product Description

     

 

Machine Profile

 

The PH-100 CNC whirling machine, produced by Sunrise Mechatronic Technology Co., Ltd., is a state-of-the-art fourth generation spiral groove CNC milling machine. Designed and manufactured based on our extensive experience in complex special-shaped surface processing, this machine is perfectly aligned with market demands and development needs. Its primary application is in processing the multiple-thread spiral flute of the rotator and stator core of down-hole drill motors.

 

Appearance Picture

 

Image not available.

High-Precision CNC Whirling Machine for Screw Pump Rotor

 

Discover our state-of-the-art CNC whirling machine designed specifically for screw pump rotor production. Achieve unparalleled precision and efficiency with our advanced technology. Perfect for the oil industry and cavity pumps processing. Explore our CNC milling and lathe machines for rotor pump whirling.

 

Processing Picture

 

Sunrise Mechatronic Technology Co., Ltd. offers a high-precision CNC whirling machine for screw pump rotors. This CNC machine is designed specifically for rotor pump applications in the oil industry and cavity pumps processing. It provides accurate and efficient whirling, milling, and lathe operations, making it an ideal choice for precision machining needs.

 



CNC Spiral Groove Milling Machine

 

CNC Spiral Groove Milling Machine

 

Features and Benefits:

 

1. High rigidity overall inclined bed: The machine's 45° integral casting multi rib inclined bed structure, made of HT300 material, ensures better cross-sectional shape, larger cross-sectional area, and high rigidity. It also offers strong anti-vibration and deformation ability, improving machining stability.


2. High precision support rest: Equipped with a high-precision lead screw, the machine provides accurate centering and excellent stability.


3. CAM programming software: The machine comes with special screw CAM programming software that has independent intellectual property rights. It automatically compiles the processing program using the space envelope theory, ensuring simple operation and high precision. The software is patented and allows for manual changes to data points, facilitating the development of new products.


4. Automatic tracking function: The machine intelligently finds the original cutting path when powered on again, solving the operator's most challenging problem in the milling process.


5. Multi-axis CNC system: This machine enables four-axis linkage and utilizes spindle servo motor and milling head swing servo control.


6. Real-time monitoring: The second development of the CNC system allows for monitoring the operation status of each axis during machining. It detects any abnormalities in the machining or machine tool in a timely manner, preventing production accidents.


7. Full cover: The machine features a large arc, transparent, and full protective structure, providing a fashionable appearance and a clean environment.


8. Improvement of machine tool manufacturing accuracy: Through cooperation with Germany's SEEPEX company, our machine tools have undergone significant improvements in manufacturing accuracy. This collaboration has enhanced our production process, processing methods, and overall processing accuracy.


 

 

Main Technical Parameters and Configuration:

 

Company Name: Sunrise Mechatronic Technology Co., Ltd.

 

Cooperation: In 2019, our company reached a cooperation intention with China Lanzhou Branch of NETZSCH Pump of Germany. This collaboration represents the recognition of our CNC spiral groove milling machine's product quality and performance, meeting international standards for precision, efficiency, and other processing indicators.

 

Items	Content	Unit
Size of Machine	() From the front of machine's chuck to tailstock's tip, cusp's maximum distance	mm	2000-9000
Size of work-piece	Length of work piece	mm	2000-9000
	Max milling length	mm	2000-8000
	Dias of work piece to be milled	mm	20~320
	thread pitch	mm	>70
	Direction of turning of screw		Random
Bed	Slide rail span	mm	910
	Slide rail tilting angle	Deg.	45°
Milling head Outside	Milling head spindle specifications		50#
	Brand of main shaft bearing		NSK
	Cutter type		Clamping blade carbide disc cutter
	() Cutter head diameter(Two-set)	mm	290(homemade)
	Number of cutter heads		24
	Brand of cutter blade		SANDVIK
	Specifications of cutter blade		VBMT160412
	Speed of milling head (step less)	r/min	0~300
	Drive motor power	KW	15kw
	Speed of milling head (step less)	r/min	0~300
	Max swing angle of milling head	Deg.	±65°
	Milling head angular resolution	Deg.	0.001°
Tailstock	Tail machine structure		Within hydraulic
	Tail locked structure		Hydraulic
	Sleeve drive mode		Hydraulic
	Diameter of tailstock bushing	mm	140
	Bore taper of tailstock bushing		6^# Morse 6^#
	Travel of tailstock bushing	mm	275
Servo control axis	(X)Horizontal slide (X axis), (Y)chuck rotation (Y axis), (Z)longitudinal bed saddle (Z axis) (A)milling head swinging (A axis)		4
CNC	4 4-axis controlling		6 SIEMENS CNC 6-axis system
	Transmission form		USB CF USB CF Card Net cable
(X) Horizontal slide (X axis)	Slide motor torque	N·m	27
	In rapid speed. Skateboards	mm/min	4000
	X    CNC X axis resolution	mm	0.001
	brand of ball screw		made in China
	()    The ball screw diameter(Protection)	in mm	Ø2.480×0.315 Ø63×8
	Skateboarding direction and horizontal Angle	Deg.	45°
	Slide guide span	mm	396
	Slide rail system matching form		Cast-iron guide/anti-wear soft tape
(Y) Headstock(Y axis)	Y   Y axis motor torque	N·m	37
	Y       Y axis fast to speed	r/min	30
	Y             Spindle nose of Y axis		A15
	Y          Spindle bore of Y axis	mm	185
	(Y) Chuck rotation(Y axis) drive form		/ Worm and worm wheel
	Chuck specification	mm	Ø320 Ø320 Four jaw chuck
	Y            Spindle speed of Y axis	r/min	0~10
	Y/         Y axis Unit one revolution	Unit/r	100
	Y CNC Y axis resolution	Unit	0.001
(Z) Longitudinal bed saddle (Z axis)	Bed saddle motor torque	N·m	27
	The saddle bed in rapid speed	mm/min	5000
	Z    CNC Z axis resolution	mm	0.001
	brand of ball screw		made in China
	()    The ball screw diameter(Protection)	mm	Ø80×16
	Slide rail system matching form		/
(A) Milling head swinging (A axis)	Bed saddle motor torque	N·m	11
	(A) Milling head swinging transmission (A axis)		/ Worm and worm wheel
	A    CNC A axis resolution	Deg.	0.001
	(A)    Milling head swinging(A axis)	Deg.	±65°
Follower rest	Gripping range of follower rest	mm	Ø40~Ø400
	chucking power	KN	11.5
	Driving mode		Hydraulic
	Synchronous mode		The ball screw
Center rest	Range of diameter of work-piece	mm	Ø40~Ø300
	Used to support work-piece
	Driving mode		hand movement
Tool sets	Used to adjust the cutter		homemade
Worktable			Move over the full length of the machine
hydraulic system	brand of Hydraulic pump		Rexroth
	brand of hydraulic valve		Rexroth
Intermittent lubrication system	Intermittent lubrication pump		HERG
	Intermittent lubrication pump Type		VERSAIII~18226A~1
	Intermittent lubrication pump Voltage	V	220
	Intermittent lubrication pump Capacity	L	4
	Intermittent lubrication pump Max.pressure	Mpa	2.5
Chip removal	Chip removal Type		Chain plate
	Chip removal truck
	Chip removal Power	HP kW	1.006 0.75
	Chip removal Speed	mm/min	3000
	Chip removal Throughput	ft^3/h L/h	23 650
electrical system	air switch		SIEMENS
	Definite Purpose Contactor		SIEMENS
	electric relay		Panasonic
Machine protection	Form		The protective
	Model		Arc transparent glass
	Color		&& Blue&white&black
leveling device	Cast iron parallels and adjustable foot-screw		Homemade
(××) Overall dimensions  of the machine (L×W×H)	Without Control console	mm	12700×2550×2500
	With Control console	mm	12700×2950×2500
	(,) Weight of the machine (not including electric, chip conveyor and cooling tank)	kg	22000
CAM CAM software system	CNC Automatic generate polishing machine's CNC processor		, Independent R & D, English interface
Power Supply	Three-phase five little system		++ Three live wire + 0 wire + ground wire
	Working Voltage	V	380
	Control voltage	V	24
	power	KW	28