Advanced 3000W Laser Cladding System for Industrial Applications

• Customization: Available
• After-sales Service: Provided
• Warranty: 1 Year
• Model NO.: XKS-P-N-0012
• Application: Aerospace, Agricultural Machinery, Heavy-Duty Machinery, Petroleum Metallurgy, Automotive Industry
• Automatic Grade: Automatic
• Style: Stationary
• Technical Class: Continuous Wave Laser
• Q-Switch: with Q-Switch
• Laser Classification: ND: YAG Laser
• Type: Laser Cladding
• Laser Processing Head: 3-25mm Round, Square Spot, Size Can Be Customized
• Robot: Kuka, ABB, Fanuc, Yaskawa,
• Transport Package: Plywood Case
• Specification: 2450*2450*2500CM
• Trademark: Sunrise
• Origin: China
• HS Code: 8456110090
• Production Capacity: 100 Sets/Month

Product Description

Machine Picture

Machine Introduction

 

What is laser cladding technology?
 

Laser cladding is a new technology with high economic benefits. It forms a filler cladding layer with metallurgical bonding on the surface of the substrate by adding cladding material on the surface of the substrate and using a high-energy density laser beam to melt it together with the thin layer on the surface of the substrate. It can prepare high-performance alloy surfaces on metal substrates without affecting the properties of the substrate, reducing costs and saving precious and rare metal materials.

 

Advantages
 

I. Laser cladding has a complete metallurgical bond with the substrate, which means it does not peel or shatter like plasma or thermal spray coatings.
 

II. The porosity is small or non-existent, and laser cladding can be applied with a 100% completely dense coating.
 

III. There is little or no thermal deformation, and the heat input of laser cladding is less than 20%.
 

IV. Extremely low dilution, with better metallurgical properties and higher corrosion and wear resistance.
 

V. Thinner cladding layers can be applied due to lower dilution rates, which can significantly reduce the cost of composite materials.
 

VI. The cladding process is stable, and the automatic control of the process provides excellent parameter control, resulting in excellent process stability and reliable, repeatable results.

Machine Applications

Laser cladding technology is a comprehensive technology that involves laser technology, material processing technology, sensing technology, and computer technology, and is also an emerging advanced manufacturing technology. Basically, it uses high-energy density laser radiation to melt it on the surface of the substrate, and quickly solidifies to form a surface coating with the substrate surface as a metallurgical bond.

Our laser machines have been applied in kinds of industries such as Ship Building, Coal Machinery, Oil & Gas, Metallurgy, Energy Power and so on. Of course, they have processed lots of workpieces such as shafts, bearings, capstans, motors, rotors, rollers, cutters, cylinder heads and so on.

Main Applications

*Molds

*Aviation & Aerospace

*Mining

*Power Generation

*Oil & Gas

*Construction Machinery

*Steel Production

*Ship Building

Machine Features

I. High metallurgical bonding strength. Laser cladding uses a high-energy laser beam with extremely high concentration energy to instantly micro-melt the surface of the workpiece, while completely melting the alloy powder preset on the surface of the workpiece or automatically transported synchronously with the laser beam. After the laser beam scans, the substrate rapidly solidifies through self-cooling to obtain a dense coating alloy layer metallurgically bonded to the substrate.
 

II. Optional hardness and thickness. After laser cladding, the hardness of the cladding layer can be selected between HRC20-62, and the cladding thickness can be adjusted as needed.
 

III. Wear resistance and corrosion resistance. Laser cladding can form corrosion resistance, wear resistance, and an excellent alloy layer on the surface of ordinary carbon steel workpieces, thereby extending the service life of the workpiece.
 

IV. Reduce costs and energy consumption. Laser cladding can produce high-performance alloy functional layers on low-cost substrates by forming alloy coatings with different metallurgical combinations, alloy compositions, and properties on the substrate surface, thereby saving material costs.
 

V. High quality cladding. Small deformation, good mechanical repeatability, dense interface structure, fine grains, no holes, cracks and other defects.
 

VI. The cooling rate is fast (up to 106K/s), which belongs to the rapid solidification process, and it is easy to obtain fine-grained structure or new phases that cannot be obtained by equilibrium state, such as non-stable phase, amorphous state, etc.
 

VII. The coating dilution rate is low (generally less than 5%), and it is firmly metallurgical bonded or interfacial diffusion bonded to the substrate. By adjusting the laser process parameters, the laser cladding machine can obtain a good coating with low dilution rate, and the coating composition and dilution degree are controllable.

 

Machine Specifications

 

Model	Model No.	Description
Laser	Raycus,RFL-C3000	Laser power: 10~ 3000W continuously adjustable
Chillers	S&A,CWFL-3000W	Dual temperature control, providing cooling water for lasers, machining heads, optical fibers, etc
Laser cladding head	ZF-CH003A	Collimation focal length: 100mm, focusing focal length: 400mm Applicable wavelength: 900-1100nm The powder feeding nozzle contains a water-cooled base Fiber optic interface: LOE Weight: 4.2 KG
Special regulated power supply for laser	Wenfeng,SBW-30kVA	Provide stable AC power supply for the laser to prevent damage to the laser caused by strong fluctuations in the power grid.
Single Barrel Powder Feeder Peak	DPSF-3	Powder cartridge volume: 5 liters Powder feeding particle size: 20~ 200μm Powder feeding speed: 0~ 20 rpm, stepless speed regulation. Powder feeding repeat accuracy: ≤ ± 2%
PLC general control system	Customized	Integrate laser, robot, water cooler, powder feeder, compressed air and protective gas through PLC

 

Machine Configuration

I. Cutters will face complex working conditions during the working process. For example, common agricultural machinery cutting tools need to cut and turn the soil, which contains various sand and gravel particles, which will cause serious abrasive wear on the surface of the cutting tools. When harvesting crops (such as wheat, rice, etc.), the cutting tools of the harvester not only have to face the friction of plant stems, but also resist the corrosion that may be caused by plant sap. Moreover, during high-speed operation, the cutting tools also bear a large impact force.
 

Laser cladding can play a good role in repairing the above problems. By selecting wear-resistant materials for cladding, such as high-hardness tungsten carbide (WC) based alloy powder, the wear resistance of the tool surface can be effectively enhanced. Taking the plow as an example, after laser cladding treatment, its wear resistance in soil can be significantly improved, extending the service life of the tool, reducing the frequency of tool replacement, and thus improving agricultural production efficiency.
 

II. We recommend a 3000W laser cladding machine with a robot for cutters cladding. Of course, the laser solution will be adjusted according to the type, size, and weight of the jobs.