Specification CNC Whirling Machine for Screw Rotor Pump

• Customization: Available
• After-sales Service: Provided
• Warranty: 13months
• Model NO.: PH100-4000
• Application: Metal
• Process Usage: CNC Non-Conventional Machine Tools, Metal-Forming CNC Machine Tools
• Movement Method: Contour Control
• Control Method: Closed-Loop Control
• Numerical Control: CNC/MNC
• Processing Precision: 0.01~0.02(mm)
• Performance Classification: High-End CNC Machine Tools
• Certification: GS, CE, ISO 9001
• Condition: New
• Controller: Siemens
• Transport Package: Plywood Case
• Specification: 6500*2200*2500
• Trademark: ubright
• Origin: Cn
• HS Code: 8459619000
• Production Capacity: 400sets/Year
• Package Size: 7000.00cm * 2400.00cm * 2500.00cm
• Package Gross Weight: 80000.000kg

Product Description

     

 

Machine Profile

 

The PH-100 CNC whirling machine, produced by Sunrise Mechatronic Technology Co., Ltd., is a state-of-the-art fourth generation spiral groove CNC milling machine. Designed and manufactured based on our extensive experience in complex special-shaped surface processing, this machine is perfectly aligned with market demands and development needs. Its primary application is in processing the multiple-thread spiral flute of the rotator and stator core of down-hole drill motors.

 

Appearance Picture

 

 

Internal Whirling Head

 

Introducing the CNC Whirling Machine for Rotor Pump by Sunrise Mechatronic Technology Co., Ltd. This high-performance machine is designed for processing cavity pumps in the oil industry. With its CNC milling lathe and thread whirling capabilities, it offers precise and efficient rotor pump machining. Experience the power of CNC technology with this versatile and reliable whirling machine.

Introducing the 6000*2200*2500 Specification CNC Whirling Machine for Rotor Pump by Sunrise Mechatronic Technology Co., Ltd. This CNC machine is designed for processing cavity pumps in the oil industry. With its advanced capabilities, it offers precise and efficient milling, lathe, and thread whirling functions. Experience superior performance and reliability with this CNC machine for rotor pump processing.

 



CNC Spiral Groove Milling Machine

 

CNC Spiral Groove Milling Machine

 

Product Description

 

The CNC Spiral Groove Milling Machine, developed by Sunrise Mechatronic Technology Co., Ltd., offers a range of advantages that cater to the reading habits of English-speaking natives. With high rigidity and a 45° integral casting multi rib inclined bed structure made of HT300 material, this machine tool ensures better cross-sectional shape, larger cross-sectional area, and high rigidity, providing strong anti-vibration and deformation abilities. The smooth chip removal and convenient operation enhance the machining stability.

 

Featuring a high-precision lead screw as the center centering element of the v-clamp, the machine tool offers accurate centering and excellent stability. The inclusion of special screw CAM programming software with independent intellectual property rights allows for automatic compilation of the machine tool processing program using the space envelope theory. This software is easy to operate and provides high precision. Additionally, the software allows for manual changes to data points, facilitating the development of new products.

 

The CNC Spiral Groove Milling Machine also incorporates an automatic tracking function, enabling the machine tool to intelligently find the original cutting path when powered on again. This feature solves the most challenging operation problem faced by operators during the milling process. With multi-axis CNC system capabilities, the machine tool can achieve four-axis linkage function and utilizes spindle servo motor and milling head swing servo control.

 

The second development of the CNC system enables real-time monitoring of the operation status of each axis during the machining process. This allows for timely identification of machining or machine tool abnormalities, preventing production accidents. The machine tool is equipped with a large arc, transparent, and full protective structure, providing a fashionable and clean environment.

 

Sunrise Mechatronic Technology Co., Ltd. has collaborated with renowned companies like SEEPEX and China Lanzhou Branch of NETZSCH Pump to improve the manufacturing accuracy of the machine tool. These partnerships have provided valuable opinions and assistance in the production process, processing methods, and other aspects, resulting in enhanced processing accuracy.

 

In 2019, Sunrise Mechatronic Technology Co., Ltd. and China Lanzhou Branch of NETZSCH Pump reached a cooperation intention, indicating that the CNC Spiral Groove Milling Machine meets international standards for precision, efficiency, and other processing indicators.

 

Main Technical Parameters and Configuration

 

For detailed technical parameters and configuration information, please refer to the official documentation provided by Sunrise Mechatronic Technology Co., Ltd.

 

Items	Content	Unit
Size of Machine	() From the front of machine's chuck to tailstock's tip, cusp's maximum distance	mm	2000-9000
Size of work-piece	Length of work piece	mm	2000-9000
	Max milling length	mm	2000-8000
	Dias of work piece to be milled	mm	20~320
	thread pitch	mm	>70
	Direction of turning of screw		Random
Bed	Slide rail span	mm	910
	Slide rail tilting angle	Deg.	45°
Milling head Outside	Milling head spindle specifications		50#
	Brand of main shaft bearing		NSK
	Cutter type		Clamping blade carbide disc cutter
	() Cutter head diameter(Two-set)	mm	290(homemade)
	Number of cutter heads		24
	Brand of cutter blade		SANDVIK
	Specifications of cutter blade		VBMT160412
	Speed of milling head (step less)	r/min	0~300
	Drive motor power	KW	15kw
	Speed of milling head (step less)	r/min	0~300
	Max swing angle of milling head	Deg.	±65°
	Milling head angular resolution	Deg.	0.001°
Tailstock	Tail machine structure		Within hydraulic
	Tail locked structure		Hydraulic
	Sleeve drive mode		Hydraulic
	Diameter of tailstock bushing	mm	140
	Bore taper of tailstock bushing		6^# Morse 6^#
	Travel of tailstock bushing	mm	275
Servo control axis	(X)Horizontal slide (X axis), (Y)chuck rotation (Y axis), (Z)longitudinal bed saddle (Z axis) (A)milling head swinging (A axis)		4
CNC	4 4-axis controlling		6 SIEMENS CNC 6-axis system
	Transmission form		USB CF USB CF Card Net cable
(X) Horizontal slide (X axis)	Slide motor torque	N·m	27
	In rapid speed. Skateboards	mm/min	4000
	X    CNC X axis resolution	mm	0.001
	brand of ball screw		made in China
	()    The ball screw diameter(Protection)	in mm	Ø2.480×0.315 Ø63×8
	Skateboarding direction and horizontal Angle	Deg.	45°
	Slide guide span	mm	396
	Slide rail system matching form		Cast-iron guide/anti-wear soft tape
(Y) Headstock(Y axis)	Y   Y axis motor torque	N·m	37
	Y       Y axis fast to speed	r/min	30
	Y             Spindle nose of Y axis		A15
	Y          Spindle bore of Y axis	mm	185
	(Y) Chuck rotation(Y axis) drive form		/ Worm and worm wheel
	Chuck specification	mm	Ø320 Ø320 Four jaw chuck
	Y            Spindle speed of Y axis	r/min	0~10
	Y/         Y axis Unit one revolution	Unit/r	100
	Y CNC Y axis resolution	Unit	0.001
(Z) Longitudinal bed saddle (Z axis)	Bed saddle motor torque	N·m	27
	The saddle bed in rapid speed	mm/min	5000
	Z    CNC Z axis resolution	mm	0.001
	brand of ball screw		made in China
	()    The ball screw diameter(Protection)	mm	Ø80×16
	Slide rail system matching form		/
(A) Milling head swinging (A axis)	Bed saddle motor torque	N·m	11
	(A) Milling head swinging transmission (A axis)		/ Worm and worm wheel
	A    CNC A axis resolution	Deg.	0.001
	(A)    Milling head swinging(A axis)	Deg.	±65°
Follower rest	Gripping range of follower rest	mm	Ø40~Ø400
	chucking power	KN	11.5
	Driving mode		Hydraulic
	Synchronous mode		The ball screw
Center rest	Range of diameter of work-piece	mm	Ø40~Ø300
	Used to support work-piece
	Driving mode		hand movement
Tool sets	Used to adjust the cutter		homemade
Worktable			Move over the full length of the machine
hydraulic system	brand of Hydraulic pump		Rexroth
	brand of hydraulic valve		Rexroth
Intermittent lubrication system	Intermittent lubrication pump		HERG
	Intermittent lubrication pump Type		VERSAIII~18226A~1
	Intermittent lubrication pump Voltage	V	220
	Intermittent lubrication pump Capacity	L	4
	Intermittent lubrication pump Max.pressure	Mpa	2.5
Chip removal	Chip removal Type		Chain plate
	Chip removal truck
	Chip removal Power	HP kW	1.006 0.75
	Chip removal Speed	mm/min	3000
	Chip removal Throughput	ft^3/h L/h	23 650
electrical system	air switch		SIEMENS
	Definite Purpose Contactor		SIEMENS
	electric relay		Panasonic
Machine protection	Form		The protective
	Model		Arc transparent glass
	Color		&& Blue&white&black
leveling device	Cast iron parallels and adjustable foot-screw		Homemade
(××) Overall dimensions  of the machine (L×W×H)	Without Control console	mm	12700×2550×2500
	With Control console	mm	12700×2950×2500
	(,) Weight of the machine (not including electric, chip conveyor and cooling tank)	kg	22000
CAM CAM software system	CNC Automatic generate polishing machine's CNC processor		, Independent R & D, English interface
Power Supply	Three-phase five little system		++ Three live wire + 0 wire + ground wire
	Working Voltage	V	380
	Control voltage	V	24
	power	KW	28