Advanced CNC Machine Tools for Professional Engineering Needs

• Customization: Available
• After-sales Service: Provide
• Warranty: 1 Year
• Model NO.: CMS4030
• Application: Metal
• Process Usage: Metal-Cutting CNC Machine Tools
• Movement Method: Linear Control
• Control Method: Closed-Loop Control
• Numerical Control: CNC/MNC
• Processing Precision: 0.01~0.02(mm)
• Performance Classification: High-End CNC Machine Tools
• Certification: RoHS, ISO 9001
• Condition: New
• Transport Package: Plywood Case
• Trademark: ubright
• Origin: Cn
• HS Code: 8459619000
• Production Capacity: 400sets/Year

Product Description

Machine Picture

Machine Introduction

General Description

• This machine tool is a crossbeam mobile high-speed machine with a fixed worktable.
• This machine tool is a crossbeam mobile (bridge type) gantry machining center, with a worktable that does not move, especially suitable for the machining of extra large and heavy workpieces.
• It mainly consists of a bed, crossbeam, crossbeam slide, slider, chip removal device, lubrication system, cooling system, electrical control cabinet, and CNC system;
• Machine bed (including worktable), left and right guide rail seats, crossbeam, Z-direction slide table, etc.: Made of high-quality resin sand cast iron, subjected to secondary aging treatment of thermal aging and vibration aging, scientifically and accurately removes stress.
• The structure is optimized using finite element analysis method to achieve maximum rigidity and best stability, especially with the use of arch bridge structure for the crossbeam, which effectively suppresses sagging.
• It is particularly suitable for high-precision and high smoothness machining of molds and high-speed machining of non-ferrous metals.
• Compared with worktable mobile machine tools that carry heavy workpieces, it avoids those defects such as slower movement speed, lower efficiency, and greater damage to the machine tool.
  

Highlights

Worktable

• The worktable is modular and convenient design of a separate structure. After FEA precision structural analysis, the working weight is not limited, and the weight of the processed parts does not affect machining accuracy;
• The total length of the CMS4030 machine tool worktable is 4000mm and the width is 2600mm.
• The T-slot of the workbench is arranged horizontally for easy workpiece clamping and workbench cleaning. The width of the T-slot is 28mm, and the bed body is designed with an integral splicing end face, which can be infinitely spliced and extended according to customer requirements.
• The guide rail seat and worktable are separated, and the enclosed height can be freely adjusted.
  

Crossbeam

The high rigidity gantry crossbeam adopts cylindrical internal reinforcement and undergoes FEA precision structural analysis to ensure stable load-bearing operation.

On the crossbeam, a rectangular guide rail is added on the basis of the original two linear guides installed perpendicular to each other, which extends the cutting resistance torque and bearing area, greatly increasing the cutting resistance and effectively overcoming the common weakness of gantry machine tools and large vertical cutting point cantilevers being too long.

Crossbeam slide and ram

• The shape of the crossbeam slides is in the shape of a "7". There are six sliding blocks connected to the guide rails between the crossbeam sliding plate and the crossbeam. The guide rails are vertically distributed with 35mm and 55mm line rails and supported by one auxiliary rectangular guide rail.
• The guide rail between the crossbeam slider and the ram adopts four 45mm roller guides, which have excellent rigidity and stability. Ensure high cutting volume, fast speed, high precision, and super rigidity, especially suitable for processing large quantities of products and high-precision molds.
• The vertical movement of the slider is equipped with a non energy consuming pneumatic-hydraulic counter balance device to eliminate the stretching deformation of the ball screw caused by the weight of the slider, ensuring the accuracy of the feed displacement. The hydraulic balance device is equipped with an oil filling and pressure maintaining system to achieve automatic monitoring and oil replenishment. It can ensure long-term stability of balanced pressure, and its energy reserve is achieved by an accumulator.
  
   

Guide rail seat

• The left and right guide rail seats each adopt the internationally advanced synchronous transmission structure of two linear guide rails and gear teeth, with very high synchronization accuracy. No matter which side the spindle cuts on, it can provide sufficient rigidity and accurate precision.
• The guide rail seat is a box shaped structure with partition bars. The rail seat castings are made of resin sand casting. After two aging treatments, the internal stress of the cast crystalline structure can be eliminated, resulting in stable machining accuracy and long-term precision retention.
  

Spindle

• Adopting the German INNA high-precision high-speed electric spindle, which has high dynamic balance, high precision, and strong stability, ensuring smooth high-speed rotation and high smoothness processing.
• The spindle can be equipped with center water through function(CTS).

Pneumatic & lubrication system

• SMC pneumatic components with reliable quality and easy installation and adjustment;
• The lubricating oil circuit is carefully designed, and the automatic lubrication system checks the lubricating oil during machine operation and applies oil to the guide rail and ball screw.
• All key components can be lubricated with the correct amount of lubricating oil. Our automatic lubrication system not only saves time, but also reduces maintenance troubles, ensuring that the machine tool runs smoothly all year round.

Stable protective system

• The X-axis guide rail adopts a high-speed stainless steel protective cover, which effectively prevents iron filings from damaging the screw and guide rail.
• It is professionally designed, beautiful, reasonable, and safe.
• The Y-axis adopts a leather tiger organ style shield, which is wear-resistant and corrosion-resistant.

 

Control System

Siemens, Fanuc, Mitsubishi and Huazhong systems are available for option;

Machine Applications

Ensure high cutting volume, fast speed, high precision, and super rigidity, especially suitable for processing large quantities of products and high-precision molds.

 

Machine Features

Less footprint obtained, only 60% of the table moving type;

• Fixed worktable for big loading capacity, suitable for processing extra large workpiece;
• Long-term use of accuracy retention and better stability can be kept for all moving parts keep weight unchanged;
• Constant weight of moving parts ensures the machining contour accuracy and no machining overcutting;
• The movement of Longmen (X-axis) adopts internationally advanced ultra precision dual drive synchronization technology, with high synchronization of the position ring, speed ring, and current ring servo rings, solving the problem of slight oscillation when the load difference on both sides is synchronized by the position ring alone.
• It achieves smooth driving of large-span moving parts, precise positioning.
• Been applied in nearly a thousand units for more than ten years, with leading technology and stable application.
• The movement of the crossbeam adopts internationally advanced dual drive synchronization technology, which realizes the center of gravity drive of large-span moving parts, ensuring smooth movement and precise positioning.
• Combining the characteristics of heavy-duty machine tool machining with the requirements of modern high-precision and high-efficiency machining, this machine tool integrates machine, electrical, and hydraulic technologies and is designed and manufactured with new technologies developed in modern machine tool manufacturing.
• It can perform rough and fine machining, with strong and efficient continuous machining capabilities during rough machining, and excellent surface machining quality and accuracy during fine machining.

 

Machine Specifications

 

Parameters	Unit	CMS4025	CMS6025	CMS6030	CMS8030	CMSXXX35
Worktable	mm	2100×4000	2100×6000	2600×6000	2600×8000	3100xXXX
Max worktable loading	t	30	40	50	65	/
X/Y/Z travel	mm	4950x2500x1200	6950x2500x1200	6950x3000x1200	8950x3000x1200	/
Dist.from spindle nose to table	mm	350-1550(customizable)
Max loading height x width	mm	1500(customizable)x3160		1500(customizable)x3600
Rapid/feeding speed	m/min	20/0-15
Positioning/repeat accuracy	mm	0.01/0.005
Weight of machine	t	60	75	78	102	/
Dimension (withoutelectrical cabinet)	mm	9080x6320x5750	11080x6320x5750	12020x6820x5750	13020x6820x5750	/
Control system		Siemens 828D,Fanuc MF plus,Siemens ONE

Machine Configuration

No.	Name	Origin	Manufacturer
1	Spindle assembly	Taiwan/Germany	Vyucheng/Okada/Inna
2	Linear guide	Japan / China	HTPM/THK
3	Ball Screws	Japan / Germany	THK/Rexroth
4	Ball screw support bearings	Japan	NSK
5	Numerical control system	Germany	SIEMENS
6	Programmable Designer	Germany	SIEMENS
7	Three-axis motor	Germany	SIEMENS
8	Main electrical components	Germany	SIEMENS
9	Lubrication system	Taiwan	Ishan
10	Pneumatic system	Japan	SMC
11	Drag chain	Germany	IGUS
12	Chip Conveyor	Shanghai	Fuyang