CNC Hihg-Precision Rotor Whirling Machine Milling Machine for Screw Pumps Rotor

• Customization: Available
• After-sales Service: Provided
• Warranty: 13months
• Model NO.: PH100
• Application: Metal
• Process Usage: CNC Non-Conventional Machine Tools, Metal-Forming CNC Machine Tools
• Movement Method: Contour Control
• Control Method: Closed-Loop Control
• Numerical Control: CNC/MNC
• Processing Precision: 0.01~0.02(mm)
• Performance Classification: High-End CNC Machine Tools
• Certification: GS, CE, ISO 9001
• Condition: New
• Controller: Siemens
• Transport Package: Plywood Case
• Specification: 6000*2200*2500
• Trademark: ubright
• Origin: Cn
• HS Code: 8459619000
• Production Capacity: 400sets/Year
• Package Size: 7000.00cm * 2400.00cm * 2500.00cm
• Package Gross Weight: 80000.000kg

Product Description

     

 

 

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.Machine profile

PH-100 CNC whirling machine produced by our company is the fourth generation spiral groove CNC milling machine designed and produced by our company in combination with many years of experience in complex special-shaped surface processing, in line with the market and development needs. It is mainly used used in processing the down-hole drill motor's rotator and stator core multiple-thread spiral flute. 2. Appearance picture


3. internal whirling head


4. Processing Picture





 
III.Advantage
1.High rigidity overall inclined bed
The 45 °integral casting multi rib inclined bed structure is adopted, and the bed material is HT300. It has the technical characteristics of better cross-sectional shape, larger cross-sectional area, more reasonable stress, high rigidity, strong anti vibration or deformation ability, etc. At the same time, it has the comprehensive advantages of smooth chip removal and convenient operation, which improves the machining stability of the machine tool; 2.High precision support rest
The high-precision lead screw is used as the center centering element of v-clamp, with accurate centering and good stability;
3.CAM programming software
Equipped with the special screw CAM programming software with independent intellectual property rights, the machine tool processing program is automatically compiled with the space envelope theory, which has the characteristics of simple operation and high precision. The data points can be manually changed, which greatly facilitates the development of new products. The software is patented;
4.Automatic tracking function

When the cutter and work-piece are cut to any position, the machine tool can automatically and intelligently find the original cutting path when it is powered on again, which solves the most difficult operation problem of the operator in the milling process of the screw milling machine; 
5.Multi axis CNC system
This series of machine tools can realize four-axis linkage function, adopt spindle servo motor and milling head swing servo control;

6.Real-time monitoring
The second development of the CNC system realizes the monitoring of the interface of the CNC system on the operation status of each axis in the process of machining, finds out the machining or machine tool abnormalities in time, and avoids the production accidents in advance;
7.Full cover
This series of machine tool adopts large arc, transparent and full protective structure, which has the characteristics of fashionable modeling and clean environment.
8.Improvement of machine tool manufacturing accuracy
Our company has cooperated with foreign customers for many times, especially Germany SEEPEX company, which has given us a lot of valuable opinions in the production and manufacturing process of machine tools, provided great help to our production process, processing methods and other aspects, and further improved the processing accuracy of our machine tools.
In 2019, our company and China Lanzhou Branch of NETZSCH Pump of Germany reached a cooperation intention. NETZSCH pump industry's recognition of the product quality and performance of our company represents that our CNC spiral groove milling machine has reached the international standard of screw processing for precision, efficiency and other processing indicators.

IV Main technical parameters and configuration of machine
 

Items	Content	Unit
Size of Machine	() From the front of machine's chuck to tailstock's tip, cusp's maximum distance	mm	2000-9000
Size of work-piece	Length of work piece	mm	2000-9000
	Max milling length	mm	2000-8000
	Dias of work piece to be milled	mm	20~320
	thread pitch	mm	>70
	Direction of turning of screw		Random
Bed	Slide rail span	mm	910
	Slide rail tilting angle	Deg.	45°
Milling head Outside	Milling head spindle specifications		50#
	Brand of main shaft bearing		NSK
	Cutter type		Clamping blade carbide disc cutter
	() Cutter head diameter(Two-set)	mm	290(homemade)
	Number of cutter heads		24
	Brand of cutter blade		SANDVIK
	Specifications of cutter blade		VBMT160412
	Speed of milling head (step less)	r/min	0~300
	Drive motor power	KW	15kw
	Speed of milling head (step less)	r/min	0~300
	Max swing angle of milling head	Deg.	±65°
	Milling head angular resolution	Deg.	0.001°
Tailstock	Tail machine structure		Within hydraulic
	Tail locked structure		Hydraulic
	Sleeve drive mode		Hydraulic
	Diameter of tailstock bushing	mm	140
	Bore taper of tailstock bushing		6^# Morse 6^#
	Travel of tailstock bushing	mm	275
Servo control axis	(X)Horizontal slide (X axis), (Y)chuck rotation (Y axis), (Z)longitudinal bed saddle (Z axis) (A)milling head swinging (A axis)		4
CNC	4 4-axis controlling		6 SIEMENS CNC 6-axis system
	Transmission form		USB CF USB CF Card Net cable
(X) Horizontal slide (X axis)	Slide motor torque	N·m	27
	In rapid speed. Skateboards	mm/min	4000
	X    CNC X axis resolution	mm	0.001
	brand of ball screw		made in China
	()    The ball screw diameter(Protection)	in mm	Ø2.480×0.315 Ø63×8
	Skateboarding direction and horizontal Angle	Deg.	45°
	Slide guide span	mm	396
	Slide rail system matching form		Cast-iron guide/anti-wear soft tape
(Y) Headstock(Y axis)	Y   Y axis motor torque	N·m	37
	Y       Y axis fast to speed	r/min	30
	Y             Spindle nose of Y axis		A15
	Y          Spindle bore of Y axis	mm	185
	(Y) Chuck rotation(Y axis) drive form		/ Worm and worm wheel
	Chuck specification	mm	Ø320 Ø320 Four jaw chuck
	Y            Spindle speed of Y axis	r/min	0~10
	Y/         Y axis Unit one revolution	Unit/r	100
	Y CNC Y axis resolution	Unit	0.001
(Z) Longitudinal bed saddle (Z axis)	Bed saddle motor torque	N·m	27
	The saddle bed in rapid speed	mm/min	5000
	Z    CNC Z axis resolution	mm	0.001
	brand of ball screw		made in China
	()    The ball screw diameter(Protection)	mm	Ø80×16
	Slide rail system matching form		/
(A) Milling head swinging (A axis)	Bed saddle motor torque	N·m	11
	(A) Milling head swinging transmission (A axis)		/ Worm and worm wheel
	A    CNC A axis resolution	Deg.	0.001
	(A)    Milling head swinging(A axis)	Deg.	±65°
Follower rest	Gripping range of follower rest	mm	Ø40~Ø400
	chucking power	KN	11.5
	Driving mode		Hydraulic
	Synchronous mode		The ball screw
Center rest	Range of diameter of work-piece	mm	Ø40~Ø300
	Used to support work-piece
	Driving mode		hand movement
Tool sets	Used to adjust the cutter		homemade
Worktable			Move over the full length of the machine
hydraulic system	brand of Hydraulic pump		Rexroth
	brand of hydraulic valve		Rexroth
Intermittent lubrication system	Intermittent lubrication pump		HERG
	Intermittent lubrication pump Type		VERSAIII~18226A~1
	Intermittent lubrication pump Voltage	V	220
	Intermittent lubrication pump Capacity	L	4
	Intermittent lubrication pump Max.pressure	Mpa	2.5
Chip removal	Chip removal Type		Chain plate
	Chip removal truck
	Chip removal Power	HP kW	1.006 0.75
	Chip removal Speed	mm/min	3000
	Chip removal Throughput	ft^3/h L/h	23 650
electrical system	air switch		SIEMENS
	Definite Purpose Contactor		SIEMENS
	electric relay		Panasonic
Machine protection	Form		The protective
	Model		Arc transparent glass
	Color		&& Blue&white&black
leveling device	Cast iron parallels and adjustable foot-screw		Homemade
(××) Overall dimensions  of the machine (L×W×H)	Without Control console	mm	12700×2550×2500
	With Control console	mm	12700×2950×2500
	(,) Weight of the machine (not including electric, chip conveyor and cooling tank)	kg	22000
CAM CAM software system	CNC Automatic generate polishing machine's CNC processor		, Independent R & D, English interface
Power Supply	Three-phase five little system		++ Three live wire + 0 wire + ground wire
	Working Voltage	V	380
	Control voltage	V	24
	power	KW	28

V.Attached data list
Supplier provides the technological document or materials as follows:
1.The machine tool's operating instruction manual
2.Numerical Control System's operating instruction manual
3.The machine tool's electric circuit diagram        
4.The machine tool's Hydraulic schematic
5.The machine tool's outsourcing wearing parts' list
6.The machine tool's homemade wearing parts' drawings
7.Foundation drawing of machine tool;
8.Machine tool lifting and installation instructions.
VI.Acceptance inspection
Supplier notices demanding party go to supplier's place and take the machine tool's acceptance test in the 30 days before machine tool finished. Demanding party takes the machine tool's acceptance test according to the content of technological document on the place of supplier after machine tool finished. Supplier provides cutters which are used in the machine tool's acceptance. It mainly inspect machine tool's installation, accuracy etc. It can do cutting test and cut samples under the premise of machine tool's each technical targets qualified (Buyer provides drawings.Supplier provides Bar material ),The surface finish is not less than Ra3.2, and the profile error is less than ± 0.05 mm is regarded as qualified acceptance. Representatives from both sides sign the acceptance document in 3 days after cutting finished and it is regarded as the work of acceptance have completed. Supplier has the duty to train the demanding party's operator about machine tool's maintaining, programming, operating etc in 7 days.
Demanding party install the machine tool to upside of foundation and secondary cement grouting the ground bolt after the machine tool shipped to the demanding party's place. Supplier's people assemble and debug some parts of machine tool in demanding party's place. Representatives from both sides sign the acceptance document in 3 days after debugging finished. The machine tool has one year warranty from the day of machine tool shakedown. The cost is included in the quotation of the machine tool.During commissioning and warranty period, the buyer shall be responsible for transportation, food and accommodation expenses
 

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VII.Others
PH100 CNC whirling machine is a standard spiral groove milling machine produced by our company. If you have special requirements or add additional parts, you can consult with our company. Finally, the technical agreement signed by both parties shall be implemented.