C92K-40 CNC Hydraulic Forging Hammer with Special Die Design and Automatic Lubrication

Product Description

Product display
It uses one-piece U-frame casting steel hammer body, with max. striking energy from 16kJ to 160kJ. That frame is wide application and standard one. Hammer body is cast as one piece to avoid columns and anvil connecting, reduce separated hammer body contacting surface wear, improve body strength, and make this hammer afford off center forging force. Its guiding is using the steel X-shape guide rails fixed in the hammer body inner face by bolts, with three inserted locating face to avoid bolts receive force. Imported locking washer is used to avoid bolts lose. Extending line of contacting surface of guide rails and ram crosses on the ram center, which cannot effect guide clearance due to heating, and clearance between ram and guide rails can be adjusted to be small to assure die matching. And this guide rails lubrication is automatic and once forging is stop, lubrication will be stop. Its striking system is with big ram structure, which can make sure striking energy when striking speed is down. And longer ram guiding can improve hammer working accuracy. Its control system can make sure striking energy controlled and program striking realized, avoid vibration and noise arising from surplus energy. Program automatic control system can control each striking energy and steps according to requirement, which make striking system vibration and noise reduce more, lower requirement for operator, get stable forging accuracy, improve hammer running reliability and die life. Striking program is easy to input, no need skilled computer engineer, even semi-skilled worker is OK. There is malfunction display window on this control system. Once problem, it will be easy and quick to find malfunction reason through this window, and then deal with it at once to short maintenance time. Special designed die automatic lubrication, blank convey system, ejector and scale removing system are for customer to choose. They can be linked to hammer through program to realize die lubrication locating, timing, quantifying control, to improve its productivity and reduce labor intensity.

Machine Feature:
1.Program control, numerical input, simple operate;
2.High integrated hydraulic control system, accumulator fixed directly on main valve block without any pipe connecting, improve hydraulic system efficiency and easy for maintenance;
3.Advanced taper valve control, fast response, good sealing and not easy to inner leakage;
4.One-piece casting steel U-frame, radial wide guide rails, to get stable and high ram guiding accuracy;
5.Touch screen man-machine interface and automatic malfunction diagnosis and alarm, easy for machine operation and maintenance;
6.Digitized and exacted controlling striking energy, avoid surplus energy harm during striking;
7.Three inserted locating faces to avoid bolts receive force and imported locking washer is used to avoid bolts lose.
8. Fully hydraulic driving system, avoid oil and air mixing;
9. Swaying combine oil cylinder and thin piston rod flexible design;
10.High and low pressure double anti-leakage design;
11.Slow up and down in the case of releasing hydraulic system pressure to make die changing safety;
12. Ram buffer is inner hydraulic buffer, to make sure safety and effective;

 

Product Paramenters

Item	unit	C88K-16	C88K-25	C88K-31.5	C88K-50	C88K-63	C88K-80	C88K-100	C88K-125
Striking energy	KJ	16	25	31.5	50	63	80	100	125
Max. Striking frequency	Min-1	100	90	90	90	80	80	75	70
Ram weight	Kg	1150	1800	2250	3500	4350	5600	7000	8600
Dropping weight	Kg	1350	2100	2700	4000	5000	6300	8000	9800
Total weight	T	26	42	52	82	104	123	156	195
Main motor power	Kw	30	55	55	2X55	2X55	2X90	2X90	2X110

Optional machine:
1. Special designed die automatic lubrication, blank convey system, ejector and scale removing system are for customer to choose. They can be linked to hammer through program to realize die lubrication locating, timing, quantifying control, to improve its productivity and reduce labor intensity. 2.Remote monitor system can save maintenance engineer to user's workshop time and cost. It not only save large labor and resource cost, but also supply fast service to customer to reduce loss arising from hammer stopping.